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What are the three types of blow moulding?
Posted by: jeffyang ()
Date: June 03, 2024 01:18AM

Blow molding is a manufacturing process used to create hollow plastic parts by inflating a heated plastic tube (called a parison) inside a mold until it forms the shape of the mold cavity. There are three primary types of blow molding, each suited for different applications and product characteristics:

1. Extrusion Blow Molding
Process Overview:

Extrusion: Plastic is melted and extruded into a hollow tube-like form known as a parison.
Molding: The parison is clamped into a cooled metal mold.
Inflation: Air is blown into the parison, inflating it into the shape of the mold.
Cooling and Ejection: The plastic cools and solidifies in the shape of the mold, and then the finished part is ejected.
Applications:

Commonly used for producing large quantities of containers such as bottles, jugs, and other consumer goods. It’s versatile enough to handle various shapes and sizes.
2. Injection Blow Molding
Process Overview:

Injection: The process begins with injecting molten plastic into a preform mold on the core pin.
Blowing: After forming the preform, it is transferred to a blow mold where air inflates it into its final shape.
Ejection: Once cooled, the rigid part is ejected from the mold.
Applications:

Typically used for making small to medium-sized bottles in high volumes, such as pharmaceutical bottles or cosmetic containers. It offers excellent precision and control over wall thickness.
3. Stretch Blow Molding
Process Overview:
This process can be divided into single-stage and two-stage processes:

In single-stage stretch blow molding, both preform manufacture and bottle blowing are performed in the same machine.
In two-stage stretch blow molding, preforms are made first (often in different locations), then reheated and blown using stretch blow molding machines.
Key Steps:

Preform Creation: First, create a preform using either injection or extrusion methods.
Heating: Heat the preform just enough to soften but not melt.
Stretching: Insert a stretch rod to elongate the preform vertically.
Blowing: Inflate with air while stretching to ensure material distribution throughout the mold.
Applications:

Widely used for high-strength barrier containers like carbonated beverage bottles or clear food packaging. The stretching aligns molecules in ways that significantly enhance strength and clarity.
Comparison
Each type has its advantages:

Extrusion Blow Molding Manufacturer offers simplicity and low tooling costs but might lack precision compared to injection techniques.
Injection Blow Molding provides excellent weight control and surface quality but may involve higher machinery costs.
Stretch Blow Molding, particularly when using two stages, allows for high production rates of extremely uniform products but requires managing more complex operations due to handling both preforms creation and blowing stages separately.
Choosing between these methods depends on factors like desired product quality, production volume requirements, material specifications, cost constraints, and specific application needs. Each method brings unique benefits that make them suitable for different types of products within diverse industries.

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